DVD Replication

DVD replication is the technique used to manufacture DVD discs products, from movies to software to video games. DVD replication is in the main for quantities over 1,000* DVD discs and allows many advantages for your project including the overall cost. Although the lead-time is 8-10 working days with DVD replication, each DVD is a precise clone and identical to the original master. This in turn means that every single copy will be flawlessly constant. The procedure uses a glass master to create stampers which create press injection molded DVDs. DVD replication is commonly used for larger runs of discs or when a type of retail quality is requested.

Your replicated disc can be either litho printed full colour (CMYK) or screen-printed (up to 4 spot colours) from your DVD artwork design. We offer DVD replication in any volume or shape, from small business card DVDs to custom promotional DVDs. Disc Makers are also in the position to offer a wide range of standard, specialty, and bespoke packaging solutions to meet any prerequisite that you may have.

We are proud that Disc Makers prices are lower than you would imagine paying for such a high-quality professional DVD replication service. Disc Makers allows the DVD Replication process to be seamless and straightforward, efficient, and trouble-free. DVD replication has been a large part of our business with over 15 million discs manufactured every year.

Disc Makers can also offer our customers a complete diverse range of packaging options to go with their DVD replication including, Full colour Card Wallets, DVD cases, Jewel Cases with full colour paper parts, CD or DVD DigiPaks, C-shells, Plastic Wallets, ECO Packs or Bespoke Packaging that has been specially designed for your bespoke project. We pride ourselves in constantly providing clients with innovative state-of-the-art packaging ideas to suit every presentation requirement.

The formats available:
DVD-5 holds 4.7GB and can be Litho or Screen Printed.
DVD-9 holds 8.5GB and can be Litho or Screen Printed
DVD-10 holds 8.75GB (also known as Double-Sided Single Layer) Litho or Screen Printed
DVD-18 holds 15.9GB (also known as Double-Sided Double Layer (or Double-Sided Dual Layer).

We are happy for you to provide the DVD on body artwork or our highly skilled graphics design department will collaborate with you to create your artwork design including your corporate logo and product details.

DVD-5 replication is the process by which DVDs are replicated in mass quantities. It involves a ‘glass master’ being created. The DVD-5 is then pressed by the master stamp and then metallised to create a reflective coating. Lastly, a protective lacquer is added giving a top surface suitable for printing on-body labels. Due to the higher sets up costs than DVD duplication, we only recommend this process for larger quantities. The master should be supplied as a DVDR or from a pre-recorded DVD. For a DVD-9 replication, a DVD double-layer disc will be required as the master.